ALUCODUAL®

Pre-Coated Solid Aluminium Sheet

Pre-Coated Solid Aluminium Sheet ALUCODUAL®

ALUCODUAL® is a pre-coated engineered solid sheet comprising 2/3 layers of laminated aluminium sheet. This advanced composition ensures perfect flatness, which is often challenging to achieve with standard post-coated solid sheets.

The product undergoes a multi-coat, multi-bake process on a continuous industrial-grade coil coating line, utilizing the highest grade of fluorocarbon-based PVDF/FEVE paint system as per AAMA 2605 superior performance specification. This makes ALUCODUAL® an ideal ACP aluminium sheet for exterior use, offering long-term performance, weather resistance, and durability.

 

ALUCODUAL® Brochure

Download our Alucobond processing manual

Download PDF file PDF [4.23 MB].

 

 

 

 

 

 

 

 

 

 

Fire-Retardant Aluminium Sheet for Wall Cladding and Soffits

In comparison to a single aluminium sheet of the same thickness, ALUCODUAL® panels offer enhanced stiffness and rigidity. This structural stability allows their use in larger cassettes and panels, effectively reducing the number of joints and overall costs. Additionally, the material’s flexibility makes it an excellent aluminium cladding sheet, suitable for achieving 3D shapes and complex geometric patterns in architectural applications.

One of the key features of ALUCODUAL® is its fire-retardant property. Since it doesn’t have a thermo-plastic core, it remains inactive in the event of a fire, emitting no toxic gases or burning droplets. It is classified as Class A2-s1, d0 according to EN-3501-1 test standard, making it suitable for projects with stringent fire safety requirements.

ALUCODUAL® is widely used for facades, wall cladding, soffits, column cladding, and decorative interior walls. From airports and stadiums to malls and residential buildings, it fulfils fire safety needs while maintaining design flexibility. Its premium quality makes it a reliable ACP aluminium sheet for architects and designers looking to create durable, safe, and visually striking facades.

WIND LOAD AND PERMISSIBLE PANEL SIZES

The diagram indicates the available range of panel sizes and permissible range lengths at a given panel width, depending on the wind load applied.
The diagram apply to panels supported on four sides (corners fixed).
Dimensional values for other systems are available on request.

 

In contrast to conventional honeycomb composite panels, the system components of ALUCORE® are bonded in a continuous process. The material does not become brittle-hard but shows tough and resilient properties and excellent peel strength – the basis for a high product quality. Planners, architects and designers appreciate ALUCORE® because it combines high mechanical properties, such as the tensile strength of the cover sheets, with outstanding processing and aesthetic features.
The continuous production process allows the production of large size panels up to lengths of 9 m, with superior flatness. Clean, easily fabricated with perfect details, a great variety of applications is possible with the use of ordinary tools. This particular characteristics make ALUCORE® the ideal choice not only for outdoor applications such as façade cladding, roofing, balconies, shelters, etc., but also for interior design like artistic ceilings, etc.
In addition to its low weight and perfect flatness, ALUCORE® shows excellent weathering resistance. With regard to the surface finishing, high-quality lacquering systems with optimum resistance to weather and industrial pollution are used exclusively.

     2.5mm Alucodual    2mm Alucodual    3mm Alucodual

 

REASONS TO CHOOSE ALUCODUAL®

Perfect flatness

Perfect flatness

ALUCODUAL® undergoes a lamination process that enhances its
flatness compared to a single solid aluminum sheet. Specifically
chosen alloy and temper for architectural applications ensure remarkable flatness in the finished product.

Color consistency

Color consistency

High quality fluorocarbon based PVDF/FEVE coating on a continuous industrial grade coil-coating line conforming to AAMA 2605 and ECCA guidelines.

Fire retardant

Fire retardant

A fire-retardant aluminium sheet that has successfully passed non-combustible fire classification Class A2-s1, d0 according to
EN 13501-1 test standards

Formability

Formability

Solid and rigid, yet highly formable, ALUCODUAL® can be easily worked with and transformed into intricate shapes and 3D patterns using standard processing methods.

Durability

Durability

ALUCODUAL® Corrosion resistant 5005 marine grade alloy ensures long term performance.

Range of colours

Range of colours

With a vast range of colors and surface finishes, ALUCODUAL® provides a large variety for you to choose from. Wood, stone and concrete patterns are also possible.

Design Freedom

Design Freedom

Enhanced stiffness and rigidity, coupled with large pre-coated sheets, facilitate the use of larger cassettes and panels for facades.

Technical support

Technical support

For recommendations and the design of appropriate fixing systems, as well as any other assistance you may need, the 3A Composites team is here to support you.

Recyclability

Recyclability

ALUCODUAL® is 100% recyclable material.

Warranty

Warranty

ALUCODUAL® comes with a 10-year warranty.

 

Sustainability

Environment, Safety and Quality

Today 3A Composite is recognized worldwide as one of the leading companies in the field of sustainability. Not only within its own branch but also among other diversified producers and raw material processing companies across the world. 3A Composites’ commitment to sustainability enables the company to make decisions that create the highest economic, social and ecological value, by taking the requirements of all the relevant groups into consideration.

The company commits to continuous self improvement programs for environmental protection, many of which exceed government regulations. 3A Composite continues to serve as a global leader in this field.

During the life cycle of ALUCODUAL® aluminium sheet panels, no substances containing CFC are set free at any time. Therefore, selecting ALUCODUAL® aluminium cladding sheet solutions for projects that require eco-friendly and durable materials is literally a natural choice.

LEED Certification

The LEED program has gained much recognition over the past several years and is now the premier sustainability design tool in the building industry. LEED focuses on constructing buildings that have minimal impact on the environment during construction and occupation and acknowledges that using recycled materials is an essential part of reducing environmental deterioration.

Material Recycled % Pre-Consumer Recycled % Post Consumer LEED Contribution (1.0 x Post + 0.5 x Pre)
ALUCODUAL® 20% 20% 30%

During decades of use in a rear-ventilated cladding system,
ALUCODUAL® ACP aluminium sheet protects the building from weathering and the harmful effects caused by industrial and environmental pollution.

An external cladding system using ALUCODUAL® aluminium sheet acts as a barrier against solar radiation. The ventilated space between the aluminium cladding sheet and the wall or the thermal insulation reduces heat transmission.

The rear-ventilated cladding system using ALUCODUAL® aluminium sheet protects the wall of the building from high and rapid temperature changes. Moisture can pass through the wall, ensuring that the building structure remains dry, energy-efficient, and long-lasting


Diagram sun and rainfall


Current Post ID: 9283 || 9283 || alucodual-pre-coated-solid-aluminium-sheet

Frequently Asked Questions about ALUCODUAL®

What is ALUCODUAL®?

ALUCODUAL® is a pre-coated Solid Aluminium Sheet engineered with 2–3 layers of laminated aluminium skins. It ensures perfect flatness, enhanced rigidity, and long-lasting durability compared to standard aluminium sheets. Designed for architectural use, it is ideal for facades, wall cladding, soffits, and interior applications.

Why should architects choose ALUCODUAL®?

Architects prefer ALUCODUAL® because it combines the durability of Aluminium Sheets with excellent fire-retardant properties. Its superior flatness, wide range of finishes, formability into 3D shapes, and compliance with A2-s1, d0 fire classification make it a safe, sustainable, and aesthetically versatile choice for modern building designs.

What materials are used in ALUCODUAL® sheets?

ALUCODUAL® is manufactured using laminated layers of marine-grade alloy 5005 Solid Aluminium Sheets. The product undergoes a multi-coat, multi-bake PVDF/FEVE fluorocarbon coating process, ensuring corrosion resistance, colour consistency, and long-term performance in demanding architectural environments.

What thicknesses are available for ALUCODUAL®?

ALUCODUAL® Solid Aluminium Sheets are available in multiple thicknesses suitable for different facade and cladding applications. The precise thickness range can be customized depending on project requirements, ensuring strength, rigidity, and design flexibility for both small- and large-scale constructions.

Which coating system does ALUCODUAL® use – PVDF or FEVE?

ALUCODUAL® utilises high-performance PVDF/FEVE fluorocarbon-based coatings, applied on a continuous coil-coating line. This process provides aluminium sheets with excellent colour consistency, superior weather resistance, and durability that meets the AAMA 2605 performance specifications for long-term outdoor applications.

In what applications can ALUCODUAL® be used?

ALUCODUAL® solid aluminium sheets are widely used for facades, soffits, wall cladding, column cladding, airports, malls, stadiums, residential buildings, and decorative interiors. Their rigidity, formability, and fire safety features make them suitable for both creative architectural designs and functional structural requirements.

Is ALUCODUAL® fire-retardant?

Yes, ALUCODUAL® is a fire-retardant aluminium sheet solution. Unlike composite panels with thermoplastic cores, ALUCODUAL® does not emit toxic gases or burning droplets in the event of fire. Classified as A2-s1, d0 under EN 13501-1 standards, it meets stringent global fire safety requirements.

What warranty is offered with ALUCODUAL®?

ALUCODUAL® comes with a 10-year warranty, ensuring architects and builders long-term reliability. Its marine-grade alloy and durable coating system provide lasting performance, making it one of the most dependable Solid Aluminium Sheet solutions for architectural projects.