ALUCODUAL®

ALUCODUAL®

ALUCODUAL® is a pre-coated engineered solid sheet comprising 2/3 layers of laminated aluminium skins. This ensures perfect flatness, which is challenging to achieve with standard post coated solid sheets.

The product undergoes a multi-coat, multi-bake process on a continuous industrial-grade coil coating line, utilizing the highest grade of fluorocarbon based PVDF/FEVE paint system as per AAMA 2605 superior performance specification for exterior to ensure long-term performance and durability.

 

ALUCODUAL® Brochure

Download our Alucobond processing manual

Download PDF file PDF [4.23 MB].

 

 

 

 

 

In comparison to a single sheet of aluminum of the same thickness, ALUCODUAL® panels offer enhanced stiffness and rigidity. This structural stability allows for their use in larger cassettes and panels, effectively reducing number of joints and overall costs. Additionally, the material’s workability in achieving 3D shapes and complex geometric patterns makes it highly versatile for various architectural applications.

One of the key features of ALUCODUAL® is its fire-retardant property. Since it doesn’t have a thermo-plastic core, it remains inactive in the event of a fire, emitting no toxic gases or burning droplets. It is classified as Class A2-s1, d0 according to EN-3501-1 test standard, making it suitable for projects with stringent fire safety requirements.

ALUCODUAL® is used for facades, wall cladding, soffits, column cladding and decorative interior walls in various projects like airports, stadiums, malls and residential buildings. It fulfills fire safety needs while providing flexibility, making it a reliable choice for architects and designers to create visually appealing facades.

WIND LOAD AND PERMISSIBLE PANEL SIZES

The diagram indicates the available range of panel sizes and permissible range lengths at a given panel width, depending on the wind load applied.
The diagram apply to panels supported on four sides (corners fixed).
Dimensional values for other systems are available on request.

 

In contrast to conventional honeycomb composite panels, the system components of ALUCORE® are bonded in a continuous process. The material does not become brittle-hard but shows tough and resilient properties and excellent peel strength – the basis for a high product quality. Planners, architects and designers appreciate ALUCORE® because it combines high mechanical properties, such as the tensile strength of the cover sheets, with outstanding processing and aesthetic features.
The continuous production process allows the production of large size panels up to lengths of 9 m, with superior flatness. Clean, easily fabricated with perfect details, a great variety of applications is possible with the use of ordinary tools. This particular characteristics make ALUCORE® the ideal choice not only for outdoor applications such as façade cladding, roofing, balconies, shelters, etc., but also for interior design like artistic ceilings, etc.
In addition to its low weight and perfect flatness, ALUCORE® shows excellent weathering resistance. With regard to the surface finishing, high-quality lacquering systems with optimum resistance to weather and industrial pollution are used exclusively.

     2.5mm Alucodual    2mm Alucodual    3mm Alucodual

 

REASONS TO CHOOSE ALUCODUAL®

Perfect flatness

Perfect flatness

ALUCODUAL® undergoes a lamination process that enhances its
flatness compared to a single solid aluminum sheet. Specifically
chosen alloy and temper for architectural applications ensure remarkable flatness in the finished product.

Color consistency

Color consistency

High quality fluorocarbon based PVDF/FEVE coating on a continuous industrial grade coil-coating line conforming to AAMA 2605 and ECCA guidelines.

Fire retardant

Fire retardant

A fire-retardant panel that has successfully passed non-combustible fire classification Class A2-s1, d0 according to
EN 13501-1 test standards

Formability

Formability

Solid and rigid, yet highly formable, ALUCODUAL® can be easily worked with and transformed into intricate shapes and 3D patterns using standard processing methods.

Durability

Durability

ALUCODUAL® Corrosion resistant 5005 marine grade alloy ensures long term performance.

Range of colours

Range of colours

With a vast range of colors and surface finishes, ALUCODUAL® provides a large variety for you to choose from. Wood, stone and concrete patterns are also possible.

Design Freedom

Design Freedom

Enhanced stiffness and rigidity, coupled with large pre-coated sheets, facilitate the use of larger cassettes and panels for facades.

Technical support

Technical support

For recommendations and the design of appropriate fixing systems, as well as any other assistance you may need, the 3A Composites team is here to support you.

Recyclability

Recyclability

ALUCODUAL® is 100% recyclable material.

Warranty

Warranty

ALUCODUAL® comes with a 10-year warranty.

 

Sustainability

Environment, Safety and Quality

Today 3A Composite is recognized worldwide as one of the leading companies in the field of sustainability. Not only within its own branch but also among other diversified producers and raw material processing companies across the world. 3A Composites’ commitment to sustainability enables the company to make decisions that create the highest economic, social and ecological value, by taking the requirements of all the relevant groups into consideration.

The company commits to continuous self improvement programs for environmental protection, many of which exceed government regulations. 3A Composite continues to serve as a global leader in this field.

During the life cycle of ALUCODUAL® panels, no substances containing CFC are set free at any time. Therefore, selecting ALUCODUAL® for projects which require environmental-friendly materials is literally a natural choice.

LEED Certification

The LEED program has gained much recognition over the past several years and is now the premier sustainability design tool in the building industry. LEED focuses on constructing buildings that have minimal impact on the environment during construction and occupation and acknowledges that using recycled materials is an essential part of reducing environmental deterioration.

Material Recycled % Pre-Consumer Recycled % Post Consumer LEED Contribution (1.0 x Post + 0.5 x Pre)
ALUCODUAL® 20% 20% 30%

During decades of use in a rear-ventilated cladding system,
ALUCODUAL® protects the building from weathering and
the harmful effects caused by industrial and environmental pollution.

An external cladding system using ALUCODUAL® acts as a
barrier against solar radiation. The ventilated space between the
ALUCODUAL® panels and the wall or the thermal
insulation reduces heat transmission.

The rear-ventilated cladding system using ALUCODUAL®
protects the wall of the building from high and rapid temperature changes.
Moisture can pass through the wall. The building structure remains dry.


Diagram sun and rainfall