Routing & Folding

Best FR Aluminium Composite Panels ACP

ALUCOBOND® PLUS Best FR Aluminium Composite Panels ACP

Whether your project is a private home, a corporate space, a large public building, or an industrial complex, ALUCOBOND® PLUS ACP panels provide durable aluminium cladding solutions with great functionality and creativity. As these composite panels provide great strength with aesthetic appeal, it has become most popular among architects and consultants for facade and other cladding solutions.

Product Properties

Product Range

Technical Data

Processing

Cutting

Punching

Contour Cutting

Bending

Roll Bending

Routing & Folding

Riveting

Screwing

ALUCOBOND® PLUS composite panels can be shaped using a very simple processing method. The technique – called the routing and folding method – enables a fabricator to produce shapes of various kinds and sizes. A V-shaped or rectangular groove is routed on the reverse side of the ALUCOBOND® PLUS composite panel using a disk or end milling cutter. A thin layer of the core material should be left at the base of the groove, i.e. on the inside of the outer cover sheet. The untouched outer cover sheet can now be bent manually, giving an exact and clean folding line which follows the routed groove. The outer radius of the folded edge depends on the shape of the groove and its depth. We recommend that routing should be done using a vertical panel saw equipped with ALUCOBOND® PLUS grooving accessories, a CNC machining centre, a portable sheet milling machine, or a handheld router. The routing and folding method can be used for ALUCOBOND® PLUS composite panels with all available standard surface finishes.

important: When folding ALUCOBOND^® PLUS with an anodized surface, the folded edges are brighter

Advantages

The convincing advantages of this unique technique are:

Low investment cost
Simple fabrication technique
Folding can be done on site, saving transportation cost
Low-cost fabrication of shaped components used in fascia and wall cladding, roof edgings, column cladding, flashings, etc.
Flexibility in creating shapes
Very economical
Shapes are not limited by machine capacity

Benefits

The fabrication of shaped components using ALUCOBOND^®PLUS only requires a minimal investment outlay.
Hand routers and sheet milling machines are inexpensive and can be used either in the workshop or on site.
The fabrication of shapes in larger quantities is particularly economical using vertical panel saws equipped with ALUCOBOND^®PLUS grooving accessories.

90° V-groove for folds up to 90°

135° V-groove for folds up to 135°

Rectangular groove for folds up to 150°, depending on panel thickness. Not suitable for ALUCOBOND^® A2.

Fixing Systems

Fire Classification

Installation | Maintenance | Storage | Handling Guideline

Frequently Asked Questions about ALUCOBOND® PLUS

What is ALUCOBOND® PLUS?

ALUCOBOND® PLUS is a premium aluminium composite panel (ACP panel) designed for modern facades and cladding. It features two aluminium sheets bonded to a mineral-filled core, ensuring exceptional durability, enhanced fire safety, and design flexibility. Known for its excellent flatness, weather resistance, and sleek finish, it's a trusted choice for architects worldwide.

How is ALUCOBOND® PLUS different from regular ACP panels?

Unlike standard ACP panels that typically use a polyethene core, ALUCOBOND® PLUS is engineered with a mineral-filled fire-retardant core. This makes it much safer and compliant with international fire safety standards. It also provides superior flatness, long-term weather resistance, and a wide range of finishes, ensuring both safety and aesthetics in demanding architectural projects.

Is ALUCOBOND® PLUS suitable for both exterior and interior applications?

Yes! ALUCOBOND® PLUS is highly versatile. For exterior applications, these aluminium composite panels offer weather resistance, UV stability, and long-lasting performance. Indoors, they enhance aesthetics with sleek, lightweight panels. With a wide variety of colours and finishes, ALUCOBOND® PLUS is ideal for facades, signage, ceilings, and decorative interiors.

Is ALUCOBOND® PLUS fire-resistant?

Absolutely. ALUCOBOND® PLUS is manufactured with a fire-retardant mineral-filled core, making it far more fire-resistant than regular ACP panels. This provides enhanced safety for buildings while maintaining design freedom and durability.

Which fire safety standards does ALUCOBOND® PLUS comply with?

ALUCOBOND® PLUS complies with international fire safety standards, including EN 13501-1 (Euroclass B-s1,d0), ASTM E84, and other globally recognized benchmarks. This makes it a preferred option for high-rise and public buildings, where safety is critical, while also ensuring superior performance compared to conventional aluminium composite panels.

What are the key benefits of using ALUCOBOND® PLUS in architecture?

The benefits of ALUCOBOND® PLUS ACP panels include:

Excellent fire safety
Outstanding weather resistance
Superior flatness
Lightweight yet strong structure
Easy processing and installation
Wide range of colours and finishes

Architects value ALUCOBOND® PLUS for its design flexibility, whether used in bold facades or sleek interiors, while also ensuring long-term durability and safety.

Is ALUCOBOND® PLUS easy to process and install?

Yes, these aluminium composite panels are designed for easy fabrication. They can be cut, bent, drilled, and shaped with standard tools. Their lightweight yet rigid composition reduces installation time and labour costs, making them ideal for modern cladding and curtain wall systems.

What thicknesses are available for ALUCOBOND® PLUS panels?

ALUCOBOND® PLUS is available in 3mm, 4mm, and 6mm thicknesses, with 4mm being the most commonly used for facades. This variety allows flexibility for projects, lightweight panels for interiors and thicker, more robust ACP panels for exterior cladding systems.

What are the recommended installation methods for ALUCOBOND® PLUS?

Recommended methods for installing these aluminium composite panels include routed-and-returned systems, cassette fixing, tray systems, riveted or screwed fixing, and adhesive bonding. ALUCOBOND® PLUS also integrates seamlessly with ventilated facade systems, ensuring both long-term stability and aesthetic appeal.

How lightweight is ALUCOBOND® PLUS compared to other cladding materials?

ALUCOBOND® PLUS is significantly lighter than solid aluminium sheets or concrete cladding while offering excellent rigidity and durability. As ACP panels, they reduce the structural load on buildings, simplify handling during installation, and lower overall project costs, without compromising safety or aesthetics.