ALUCORE®

alucore-panel

ALUCORE® is an innovative aluminium composite panel consisting of two aluminium cover sheets and a honeycomb core of aluminium.

Boasting the globally recognised ALUCOBOND® trademark, ALUCORE® is also a composite material that can be used for a wide variety of applications from the transport industry to architecture, and has fantastic properties such as extraordinary flatness, a large variety of colours, and high formability.

The product’s aluminium honeycomb core gives the composite panel a high rigidity and an extremely low weight. ALUCORE® therefore has a definite advantage when it comes to projects with high demands on material stiffness – such as façade cladding or roofing where it will be exposed to an extremely high wind load, or for large self-supporting roofs.

ALUCORE® – the first lightweight panel that is a bond for life!

ALUCORE® is an aluminium composite panel consisting of two cover sheets and a honeycomb core of aluminium.
Following in the footsteps of the world-wide established ALUCOBOND® trademark, ALUCORE® is also a composite material for a variety of applications in transport industry and architecture, showing excellent product properties such as extraordinary flatness, large variety of colours and high formability.The aluminium honeycomb core gives the composite panel a high rigidity and an extremely low weight. ALUCORE® therefore provides the decisive advantage where very high demands are made on the material for applications such as façade cladding or roofing, e.g. if exposed to extremely high wind load and for large self-supporting roofs.ALUCORE® is the first lightweight panel that you, too, will absolutely insist as being: a bond for life.

Unlike conventional honeycomb composite panels, the system components of ALUCORE® are bonded in a continuous process. The material does not become brittle-hard but shows tough and resilient properties and excellent peel strength – the basis for a high product quality. Planners, architects, and designers opt for ALUCORE® because it combines high mechanical properties – such as the tensile strength of the cover sheets – with outstanding processing and aesthetic features.

Thanks to continuous production process, large size panels up to the lengths of 9m are possible with extraordinary flatness. ALUCORE® can be easily fabricated with perfect details using ordinary tools. Hence a great variety of applications are possible. It is this characteristic which truly make ALUCORE® the ideal choice – not just for outdoor applications such as façade cladding, roofing, balconies, and shelters – but also for interior design such as creative ceilings.

In addition to its low weight and perfect flatness, ALUCORE® shows excellent weathering resistance. When it comes to surface finishing, only the highest quality lacquering systems with optimum resistance to weather and industrial pollution are used.

In contrast to conventional honeycomb composite panels, the system components of ALUCORE® are bonded in a continuous process. The material does not become brittle-hard but shows tough and resilient properties and excellent peel strength – the basis for a high product quality. Planners, architects and designers appreciate ALUCORE® because it combines high mechanical properties, such as the tensile strength of the cover sheets, with outstanding processing and aesthetic features.
The continuous production process allows the production of large size panels up to lengths of 9 m, with superior flatness. Clean, easily fabricated with perfect details, a great variety of applications is possible with the use of ordinary tools. This particular characteristics make ALUCORE® the ideal choice not only for outdoor applications such as façade cladding, roofing, balconies, shelters, etc., but also for interior design like artistic ceilings, etc.
In addition to its low weight and perfect flatness, ALUCORE® shows excellent weathering resistance. With regard to the surface finishing, high-quality lacquering systems with optimum resistance to weather and industrial pollution are used exclusively.
The standard core consists of aluminium foils from AlMn alloys (EN AW 3003).
Cell size B: approx. 6.3 – 19 mm.
The cover sheets of the ALUCORE® panels consist of corrosion-resistant Peraluman alloys (AlMg) and may be used in a decorative or functional way, depending on the purpose of application

 

Structure
H: total thickness
d1: thickness of Al front sheet
d2: thickness of Al back sheet
THICKNESS ENTITY 6MM 10MM 15MM 20MM 25MM
Thickness of front sheet [mm] 1.0 1.0 1.0 1.0 1.0
Thickness of back sheet [mm] 0.5 0.5 1.0 1.0 1.0
Weight [kg/m²] 4.7 5.0 6.7 7.0 7.3

ALUCORE® has the following great properties:

  • A large variety of colours and perfect flatness
  • Low weight and extremely high rigidity
  • High formability allows design freedom to architects and planners
  • Vibration damping (no additional sound damping needed)
  • Simple processing using conventional tools (e.g. for folding and bending)
  • Allows smooth handling on-site, even with large size panels
  • Low cost for substructures and fasteners
  • Short construction time, adherence to schedules, low cost
  • Excellent weather resistance

 

The combination of formability, flatness, stability and weather resistance characterises this incredible material.

Due to its composite structure, ALUCORE® can take on many different shapes. Think of it like a separate ‘skin’ that wraps around a building’s structure, adapting and flowing with its contours. However, this material’s perfect formability does not affect its stability and flatness – the high rigidity of the panel remains.

Lightness meets rigidity

The composite structure of ALUCORE® means it has an impressive strength to weight ratio, even when compared to large panel sizes. Despite its low weight – which makes ALUCORE® easy to transport and handle – its rigidity helps maintain its shape and flatness, even when exposed to extreme temperature changes.

Sustainability

3A Composites: Environment, Safety, and Quality

3A Composites is the parent company of ALUCOBOND® and is recognised across the globe as one of the leaders in the field of sustainability. Its reputation is spread far and wide, including among other diversified producers and raw material processing companies around the world.

The company’s unflinching commitment to sustainability – along with taking the needs of all key groups into account – enables it to make decisions of the highest economic, social, and ecological value. 3A Composites also commits to continuous self-improvement programs for environmental protection, many of which exceed government regulations.

Recycling

ALUCORE® can be fully recycled with any other aluminium without prior separation or sorting (scrap value).